We delivered to a Polish company, which develops the production of granular fertilizers. The project included two twin roll granulator and a set of roller shells for routine maintenance. The customer also laid down a supply of consumables, because the company works with different recipes. Delivery included 9 couple forming rolls, as well as fastening units and a set of documentation. We have agreed on the parameters of the granules, commissioning schedule and service requirements. We have additionally prepared recommendations for storing spare parts, including rollers for granulator. If you have similar needs, Please, contact us for solutions.
Which granulator rollers and roller shells provide quick transition between fertilizer formulas and stable granules?
We received from the company a description of raw materials and a plan for the product line. The client specified the target fraction range and strength requirements. We divided the selection into three groups. The first group included cell geometry and surface pattern. This block influences the formation of granules and the return rate. The second group included material, hardness and heat treatment. This block affects wear on abrasive components and service life. The third group included compatibility with fit dimensions and balancing. This block reduces vibrations and stabilizes pressure. The customer included 9 pairs of rolls, because the company plans frequent product changes. We have prepared a specification, where each pair covers a separate task. At the same time, we confirmed with the customer the material characteristics and compaction conditions, and also agreed on a schedule for replacing rollers and roller bushings. This approach helps maintain pellet quality and reduces unscheduled shutdowns..
What requirements for twin-roll granulators did the customer record for productivity?, energy efficiency and ease of maintenance?
The customer assessed the current limitations of the line and formed expectations for production. We have clarified the target productivity and work schedule. Then we agreed on the drive, gap adjustment range and feed pattern. These parameters affect the pressure in the pressing zone, as well as energy consumption. The client added security and maintenance access requirements. We've added lubrication points and easy-to-remove guards to the configuration., and also configured the operation parameters for registration, so that the customer can control the quality in each shift. The customer also asked to reduce changeover time. We associated this request with the availability of stock of molding elements. Besides, We provide clients with lists of tools and key components, and also plan reserves of consumables, allowing customers to replace parts on schedule without impacting the overall production line. As a result, the enterprise receives a controlled process and predictable maintenance costs.
How we organized quality control, упаковку и отгрузку двух грануляторов и 9 пар валков в Польшу без рисков при перевозке?
We have built a process from checking nodes to processing documents in stages. Engineers checked the geometry and checked the mates. Техническая группа выполнила тестовый прогон и зафиксировала шум, нагрев и устойчивость вращения. Then the specialists prepared anti-corrosion protection for the friction surfaces and closed the precision fit areas. The packing team secured the equipment to the base, and also used film and tie strips. This set reduces displacement under overloads. The logistics team marked the locations and prepared a packing list. We have categorized components, because installation on site requires a clear structure. Roller bushings and spare forming rollers are stored separately with instructions for storage and protection. We have attached storage and preservation instructions.. The customer receives a clear unpacking and installation procedure.
We offer a wide range of equipment for the production of fertilizers and spare parts for granulating plants. Provides support to projects of various sizes, including choice of materials, production, quality control and delivery. We can help with preparing documentation and organizing logistics. If you require equipment or components, Please, contact us for consultation and purchase.
