Aerobic composting of organic waste

Grawler type compost turner

Helps blend, grind and aerate manure, Plant residues, sludge and other organic waste, accelerating the production of stable compost.

Inversion and aeration in one pass
Crawler for complex sites
Weichai diesel engine
Single operator control
500–1500m³
2,4–3,0m width
0,6–1,5m height
10–15days
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Hydraulic-gosenic-composer
Scope

What is a caterpillar compost turner??

Grawler type compost turner is a large equipment for aerobic fermentation of organic materials. The machine moves along the collar, mixes raw materials, added bacteria and straw meal, prepared with the help straw crushers, simultaneously crushing large inclusions and creating a suitable environment for microorganisms.

Manure and droppings

Cattle manure, Pork manure, bird droppings and other animal waste.

Sludge and organic sludge

Il, filter slotting sugar factory, slag cake and suitable organic sediments.

Plant remains

Straw, sawdust and agricultural waste after adjusting moisture and structure.

Large site

Suitable for above-ground pile composting without the need to construct a separate trough.

Sold as a bosenic compost enlarge

How the machine improves the fermentation process?

The work roll lifts and mixes the material, introduces oxygen inside the collar and destroys compacted areas. Regular turning helps maintain aerobic conditions and speeds up the decomposition of organic matter.

The process also reduces the risk of odorous gas accumulation, including hydrogen sulfide And ammonia. As a result, the enterprise reduces manual labor and receives more uniformly fermented raw materials for further production of organic fertilizers.

  • Maximum material diameter: 250 mm
  • Working speed: 6–10 m/min
  • Material of the beam: Q235
  • Models: SXLDF-2400 – SXLDF-3000
Need to check, is the raw material suitable for this machine?Please tell us the type of material, humidity, daily volume and available area.
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Composting period

How long does it take to ferment??

At the right humidity, the structure of the pile and regular turning, the caterpillar composter helps the material warm up in one day, undergo deodorization and sterilization in 3–5 days and turn into fertilizer in about 10–15 days.

011 dayWarming up the pile and starting active aerobic fermentation.
023–5 daysIntensive decomposition, deodorization and reduction of pathogenic load.
0310–15 daysObtaining fermented material under suitable process conditions.
041 operatorMotion Control, roller and operating speed from the cab.
Equipment operation

Crawler composter in the process of turning

Video shows, how the work roll lifts and aerates the pile, and the tracked chassis maintains machine stability while driving.

Get a raw material processing scheme
Preparation of material

What form of arrangement of raw materials is required?

The machine moves around the site on caterpillar tracks, therefore the material is laid in long strip piles. Front hydraulic push plate helps form new collar after pass. Different models have different width and height requirements, the length of the collar is determined by your working platform.

The Chinese Academy of Agricultural Sciences uses a caterpillar composter for barret composting
Individual project for composting at the site of the Chinese Academy of Agricultural Sciences.
Caterpillar composter composter composting
Work of a caterpillar composter with prepared long piles of organic raw materials.
Side width2400–3000 mm
Collar height600–1500 mm
Between the collars800–1000 mm
Collar lengthBy site
Select a model by collar
Cabin and crawler tracks

Safe operation and stability on site

The machine is driven by one person. The cab protects the operator from the external environment, warmth and smell, and the optional air conditioner maintains suitable working conditions in summer, in winter, in wind and rain.

Details of the bosenichnaya compost enumber
01Adaptation to the siteTrack undercarriage performs better in wet conditions, soft and uneven ground.
02Stability and safetyLarge contact area distributes machine weight and increases stability.
03Less compactionReduces ground pressure and reduces damage to the surface of the working area.
04Operator comfortSmooth motion reduces vibration and fatigue during long periods of work.

These features make the crawler machine suitable for large-scale organic fertilizer production, especially when ground conditions are more difficult, than on a standard concrete pad.

Discuss cabin equipment
Machine control

How an operator operates a crawler composter?

Hydraulic levers are responsible for movement, work roll height, turning on rotation and switching speed. Simple control layout helps quickly prepare the operator for daily work.

1MovementThe travel motor lever sets the forward movement, back, left and right.
2Roll heightThe hydraulic cylinder positions the windrow at a suitable height relative to the collar.
3RotationClutch cylinder lever engages and stops the slave drum.
4SpeedHigh and low gear shifting adapts movement to material.
5MovingRaised roller makes it easy to quickly move between work areas.
6CONTROLThe operator monitors the processing depth and uniformity of the new collar.
Get advice on operation
Bosenic details
Drive and work platform

Diesel engine and foundation requirements

Track composters are driven in movement Weichai diesel engine. This configuration allows the machine to operate independently of a stationary power supply and move between piles.

The equipment can be used outdoors or inside the workshop. Unlike wheel type compost turner, a separate fermentation trough is not necessary. The working surface must be level and hard, no more unevenness 50 mm.

  • Open area or production workshop
  • Smooth and solid base
  • Free passage between the piles
  • Surface unevenness no more 50 mm
Are you planning a site for pile composting??Send her dimensions, route map and estimated volume of raw materials.
Check site requirements
Technical parameters

Four models of crawler composters

The model is selected according to the width and height of the collar, required performance and job site conditions. The values ​​below are for preliminary comparison.

SXLDF-2400500–700m³
SXLDF-26001000–1200m³
SXLDF-28001100–1300m³
SXLDF-30001500m³

What to tell for an accurate choice?

  • Type, humidity and particle size of raw materials
  • Width, height and length of the collar
  • Daily or hourly processing volume
  • Job site size and condition
  • Requirements for the cabin and additional options
TypeSXLDF-2400SXLDF-2600SXLDF-2800SXLDF-3000
The width of the turn (mm)2400260028003000
The depth of the turn (mm)600–10001000–13001100–14001300–1500
The distance between the stacks (mm)800–1000800–1000800–1000800–1000
Max. Material Diameter (mm)250250250250
Energy85116123156
The diameter of the working knife (mm)400500500500
Speed ​​of work (m/min)6–106–106–106–10
Power of processing (m³)500–7001000–12001100–13001500

Actual productivity depends on raw material properties, moisture, pile density and operating mode. The final configuration should be confirmed against the design data.

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Video equipment

Tests, operation and work with clients

Seven original video pages show the construction, roller work, factory tests, operator training and customer testing of equipment.

Five meter fully hydraulic composter

Factory testing of the machine

Working section of the caterpillar turner

Demonstration of composting technology

A customer tests a composter at the factory

Get a video of the desired model
Preparing a request

What data will speed up selection and calculation?

The more accurate the source data, the faster the engineer can determine the model, additional options, delivery method and preliminary cost of the project.

Raw material

Material type, humidity, density, maximum size of inclusions and presence of impurities.

Burt

Width, height, length, distance between rows and planned number of piles.

Playground

Working area size, type of base, indoor or outdoor conditions.

Performance

Daily volume of raw materials, working hours and desired processing power in m³/h.

Equipment

Cabin requirements, conditioner, spare knives and other additional options.

Delivery

Side, the nearest port or project address for preparing logistics calculations.

Prepare this data - the engineer will clarify the rest.A response with preliminary selection and next steps will be prepared after checking the request.
Transfer project data
Frequently asked questions

FAQ about the crawler compost turner

What organic materials can be processed?
The machine is suitable for manure and droppings, agricultural waste, straw, sawdust, with, Sugar factory filter sludge, slag cake and other suitable organic waste. Before choosing a model, you need to check the humidity, structure and presence of solid impurities.
How long does composting take??
At suitable humidity, temperature, composition and regular turning, the material can warm up in one day, undergo deodorization and sterilization in 3–5 days and complete main fermentation in approximately 10–15 days. Actual time depends on raw materials and process control.
Is it necessary to build a fermentation trough??
A separate trough is not necessary for standard above-ground pile composting.. Requires a level, hard surface and sufficient clearance between the piles. Individual projects can use the machine in a different layout.
What should the shape of the collar be??
The material is laid in long strips. The width of the collar is 2400–3000 mm, height - 600–1500 mm depending on the model, and the recommended distance between stacks is 800–1000 mm.
How many operators are required to operate??
The machine is controlled by one operator from the cab. He controls the direction of movement, work roll height, drum rotation and high or low speed switching.
How to choose between SXLDF-2400 and SXLDF-3000?
The choice depends on the width and height of the collar, required capacity and project area. SXLDF-2400 is designed for 500–700 m³/h, and SXLDF-3000 - up to 1500 m³. For final selection, the engineer checks the parameters of raw materials and site.
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Get a selection of models, specification and price

Specify raw materials, required performance, collar dimensions and project country. This data will help you prepare a more accurate proposal..

  • Preliminary model selection
  • Recommended Configuration
  • Site requirements
  • Calculation of cost and delivery

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