Disk granulator - This is widely used equipment in agricultural and industrial production, intended for granularity of powder or small materials. The following are some conventional applications disk granulator:

Fertilizer production: In the chemical industry, a disk granulator is used to turn bulk ingredients, Such as nitrogen, phosphorus, potassium, In granular forms, convenient for transportation and use.

Production of organic fertilizers: To turn organic materials, such as animal waste, Agricultural waste, city ​​garbage, in granules of organic fertilizers.

Feed production: In the stern industry, disk granulators can mix various feed raw materials, and then granate it. Make the feed more homogeneous and easy to digest and assimilate animals.

Production of granular materials: In construction, ceramic and other industries are used to granate, which facilitates molding or subsequent processing.

Grauling of processed plastic: Used in industry for processing plastics. Revised plastic fragments or powder turn into plastic granules using a granulator for easy processing.

Pharmaceutical industry: The disk granulator can also be used for moist granulation in the process of pharmaceutical production. Helps improve the quality of drugs and the stability of pharmaceutical processes.

Disk granulator design based on the use of viscosity and humidity of materials, in combination with the rotation of the disk and its adjustable inclination, which allows the material under the influence of centrifugal force, gravity, friction and other forces form in balls or granules. This method of manufacturing granules is easy to operate and relatively inexpensive, which makes it indispensable equipment in many production processes.

To effectively increase the life of the disk granulator, usually its good maintenance and proper operation are required. Subject to these conditions disk granulator can reach many years or even decades. However, the specific service life also depends on the actual conditions of use. Below are some methods, which we summed up about how in everyday use and maintenance of a disk granulator you can increase its service life.

- Follow the recommendations of the manufacturer on regular verification and maintenance.

- regularly check and adjust the key components of the disk granulator, such as drive belts, bearings And gears.

- Clean the disk and other components, to prevent corrosion or clogging due to the remains of the material.

- act in accordance with the operating manual and make sure, that operators know the correct methods of using equipment.

- Avoid overloads, Make sure, that the amount of material is added reasonably, to avoid disk overload.

- Before starting, check the equipment for unusual sounds or vibration and eliminate problems on time.

- if possible, use the granulator in dry and well -ventilated conditions, to reduce the effect of humidity and corrosion substances on equipment.

- Protect the equipment from too high or low temperatures, since extreme temperatures can negatively affect its performance.

- Use materials, corresponding to the disk granulator, Avoid processing too abrasive or sticky materials, To reduce wear.

- replace the worn details in time, Such as scrapers, gears and bearings, to avoid excess wear, which can damage other parts.

- Make sure, that operators undergo suitable training to understand the proper operation and maintenance of equipment.

- Write down the time and conditions of each service and replacement of spare parts to track the condition of the equipment and timely preventive maintenance.

An increase in the service life of the granulator is a long process, which requires your constant attention and compliance with these service measures. This will not only help significantly increase the life of the disk granulator, but also keep it in good working condition, will increase productivity and product quality.

Disk granulator can be like a closed, so open. We count, that a closed design better controls the quality of granules and helps to reduce the formation Dust. The design does not just put the lid on the disk granulator, And adds the house. A simple understanding is to cover the entire part of the granulator with a sheet iron case, which can effectively prevent dust distribution. Because if it is completely closed, the material will not be able to get into the disk granulator.

This tin house is equivalent to the lid of the disk granulator. That's why, If you need it, We can install an iron house for you, to close part of the granulation. Satisfy your closed granulation needs.

- Good welding: In the production process disk granulator often required welding of parts. Due to the low carbon content and excellent coil of Q235B, it is easy to connect various parts. Besides, welded seams are reliable, which reduces the risk of deformation and cracks in welded joints.

- Economic efficiency: As a common material of carbon structural steel, Q235B is reliable in operation. It provides the durability and performance of the disk granulator, while remaining very affordable in price, which guarantees a high price-quality ratio.

- The possibility of configuration: Q235B steel is easily processed and formed, which allows you to cut, Flexible and molding according to specific design requirements of the disk granulator to satisfy various constructive and dimensional needs.

- Carbon (C): 0.12% – 0.20%

- silicon (And): ≤ 0.30%

- Manganese (Mn): 0.30% – 0.70%

- Phosphorus (P): ≤ 0.045%

- Sure (S): ≤ 0.045%

- Iron (Fe): The rest of the content

Small amounts of such elements, Like Nickel, copper, chromium, Molibden and others, may be present in the form of impurities. However, these elements are usually not added intentionally as alloying components, and their content, usually, Very low.

Disk granulator SXYZ-3600 has a diameter 3600 mm. This size makes it ideal for working with large volumes of materials. Larger diameter not only increases performance, but also enhances the effect of mixing and granulizing materials in the plate. It means, that the granulator is able to process more material in one operation. General performance is increasing, and the number of necessary operations is reduced. Suitable for mass production of pellets.

The height of the frying pan - 450 mm. This design takes into account the movement of materials in the bowl and safety in the granulation process. The moderate height of the sides guarantees, that the material will not be easy to get enough sleep when rotating at high speed. At the same time, it provides enough space for uniform distribution and granulation of materials. A higher edge also reduces the waste of the material, making the granulation process more efficient and controlled.

SXYZ-3600 rotation speed is 13 rpm (rpm). This speed is carefully calculated to optimize the granulation effect. The moderate speed of rotation provides the material with sufficient centrifugal force in the disk for the formation of homogeneous particles. This speed not only optimizes granular efficiency, but also reduces the wear of the machine and energy consumption. What makes it an effective and durable device.

Sxyz-3600 melt granulator is equipped with a power engine 18,5 kW. A powerful engine guarantees stable operation of the machine at high loads and provides a constant supply of electricity for the granulation process. Choosing the right engine power, SXYZ-3600 is able to achieve a balance between energy efficiency and performance. This not only reduces operating expenses, but also reduces environmental impact, What makes it an environmentally friendly and economical choice.

SXYZ-3600 performance is from 4 to 6 tons in time (subject). Such performance makes it suitable for large -scale industrial use and can satisfy various production needs. High performance is achieved due to an optimized design and an effective working mechanism. It means, that you can process large volumes of material in a shorter time, Increasing productivity and profitability.

SXYZ-3600 uses gearbox type ZQ400. This gearbox is well known for its high efficiency and durability. Can guarantee, that the machine will maintain stable operation in various operating conditions. The choice of the gearbox directly affects the overall performance and life of the machine. The velocity gearbox ZQ400 provides the necessary function of reducing the speed of the machine due to the optimized gear ratio and strong design. Provides a smooth and effective granulation process.

The overall dimensions of the SXYZ-3600 are the length 4100 mm, width 2900 mm and height 3800 mm. These sizes make them suitable for installation in various industrial conditions. Despite its large size, It was developed for easy integration and installation. The well -thought -out design not only saves place, but also ensures the convenience of operation and ease of maintenance.

The SXYZ-3600 disk granulator is designed for processing of a wide range of materials. However, to ensure optimal performance and avoid potential compatibility problems, we recommend that you consult with us before use. The physical and chemical properties of various materials can affect the results of granulation, Therefore, it is important to understand the scope of equipment. It also helps to extend the life of the equipment and reduce unnecessary wear.

To ensure the best productivity of the SXYZ-3600 plane, regular Maintenance. General maintenance measures include:

• Check the engine and gearbox: regularly check the working condition of the engine and gearbox, To make sure of their normal work.
• Lubricate moving parts: All moving parts must be regularly lubricated, to reduce friction and wear.
• Clean and inspect the equipment: Regularly clean the pallet of the remains of materials and check the wear of the equipment. Replace damaged parts immediately.

Actual hourly performance = planned daily volume of production is an effective number of working hours per day.

Let us give an example:

• If your planned daily production volume is 10 ton, And your factory actually works 8 hours a day (without taking into account time for equipment maintenance and replacement of raw materials, not 24 hours). Then your actual hourly performance = 10 ton ÷ 8 hours = 1,25 Tons/hour.
• If your region has frequent interruptions with electricity or unstable deliveries of raw materials. The factory can only work stably 6 hours a day. Then your actual time performance = 10 ton ÷ 6 hours ≈ 1,67 Tons/hour. At this time, you need to choose a model with higher performance, To avoid the discretion of the daily target indicator of production due to the insufficient number of working hours.

Actually, Data on the performance of the plane granulator are "theoretical meaning". Actually, The characteristics of raw materials and operating competence will be affected by it. We usually recommend reservating 10–20% of the power. For example, If you need it 1,25 Tons per hour, Select a model with a capacity of 1-1.5 tons per hour, To avoid failures, caused by work with full load.

1,25 tons/hour quite corresponds to the diameter of the disk 2000 mm (Theoretical hourly performance 1-1.5 tons/hour). A disc of this diameter also produces 12-15 tons per day, which perfectly corresponds to the daily need for 10 ton. The reserve of production capacities at the level of 10–20 was also reserved %.

1,67 tons/hour exceeds the maximum theoretical performance of the disk with a diameter 2000 mm (1,5 Tons/hour). Disk granulator must be upgraded to the diameter 2800 mm (Theoretical watch performance 2-3 Tons/hour). A disk of this diameter is suitable for 6-hour daily performance 12-18 ton, that the need for 10 tons. If you are interested in this model of a disk granulator, Contact us.

If you can guarantee stable work during 8 hours a day, then the choice of disk diameter 2000 mm will be the most economically profitable. With a short working time or unstable raw material, disk diameter 2800 mm is more reliable. Avoid the replacement of equipment due to insufficiency of production capacities at the late stage. To obtain more detailed information about the plane granulator, click the button below.