Malawi is a large African country, agriculture-oriented. Due to the growing demand for high quality fertilizers in the local market, a renowned fertilizer manufacturer has decided to completely modernize its existing production line. The client wanted to install granulation and packaging equipment with a higher degree of automation and productivity. Improve your production line efficiency, optimize product particle quality and reduce labor costs. After careful research and comparison, the customer finally decided to work with us and ordered a production line modernization solution with a total cost of 60 873 Doll. USA. The solution includes four roller granulators with a capacity 3 subject (equipped 20 rollers), disc feeder and ton bag packing machine.
If you have similar needs for upgrading a production line or purchasing equipment, Please, contact us for professional advice and a commercial offer.
What problems and needs does the Malawian client have regarding his existing production line??
Client from Malawi - large fertilizer company. Over the years of market development, the company has created a stable sales channel. However, as production capacity expanded, I encountered the following problems:
- Equipment obsolescence: The first granulation line was put into operation at the end of the last century. High energy consumption, high failure rate and frequent maintenance stops.
- Labor intensity: The production process relied heavily on manual labor, which led to high operational safety risks. Labor costs continued to rise annually.
- Low product consistency: Uneven particle size distribution affects end-user performance.
- Extensive management: Lack of real-time data collection and process control makes it difficult to perform accurate operations.
The client's goal was clear: comprehensive modernization of the production line through the introduction of a new generation extrusion granulators and other equipment for the production of fertilizers. Ensure safe, efficient and intelligent production and provide support to enter higher-end markets.
What is the production capacity of the Malawi customer after upgrading the production line??
The main element of the modernization of the production line is the addition of four double roller granulators performance 3 tons/hour each. The overall design capacity can reach 12 tons/time. Compared with the customer's original production line, the overall production capacity has been greatly improved. It will better meet the continued high demand for high-quality complex fertilizers in the Malawian market.
The new production line configuration not only improves production efficiency, but also creates a solid basis for future diversification of the customer’s products. At the same time, the equipment 20 sets of rollers provides sufficient guarantee of stable operation of the production line, significantly reducing unplanned downtime. This further guarantees timely delivery of fertilizer orders from the client company in Malawi.
What other equipment did we recommend to our client to increase the level of automation of his production line??
To create an efficient and modern production line, we supply customers with disc feeders and ton bag packaging machines.. Disc feeder ensures a uniform and stable supply of raw materials. This avoids the problem of unstable granulation, caused by manual loading or uneven loading of existing equipment. Improved granulation yield and consistency. Ton Packing Machine carries out automatic large-sized packaging of the final product, significantly increasing packaging efficiency and reducing labor intensity. If you are interested in increasing the level of automation of your production line, contact us for detailed advice.
This production line modernization project for our client in Malawi was successfully completed and put into operation. The client praised the high performance, efficiency and ease of maintenance of new equipment. We will also continue to provide technical support and after-sales service to our customers., To guarantee, that the equipment will always be in optimal operating conditions. If you also have needs to upgrade your production line or purchase equipment, Please, Contact us. We will develop the optimal solution for you, that will help your business reach new heights!
