Our Canadian client has been processing and selling organic fertilizers for a long time., mainly using fermented organic matter as raw material. The client wanted to achieve continuous granulation based on existing production capacity and solve such problems, such as inconsistent granule appearance and high fine powder return rates. The ultimate goal is the consistent production of spherical organic fertilizers with a more rounded shape and better flowability.. Increasing end-customer loyalty and improving product quality. We provided our Canadian client with a combined solution, including organic fertilizer granulator and fertilizer polishing machine. If you need it organic fertilizer granulation equipment, Please, Contact us for consultation!
Solution for the production of spherical organic fertilizers: Granulator of organic fertilizers + Rounding machine.
Depending on the characteristics of the customer's raw materials and the target particle size, We are developing a combined process of "granulator molding + rounding machine".
- Granulator of organic fertilizers: performs initial granulation of raw materials, balancing productivity and granulation speed. Provides basic granules for subsequent molding.
- Polishing machine: performs secondary polishing and surface treatment to compact particles, originally molded. Improve roundness and reduce sharp edges and burrs on the surface. Brings granules closer to the standard spherical appearance of organic fertilizers and particle size distribution.
What preparations have we made for factory inspection and shipment of these devices??
To ensure quick installation and commissioning upon arrival at the port, we followed the export delivery procedure:
- Pre-shipment inspection: We check every element of the transmission system, fasteners, configuration of vulnerable parts and means of protection. Ensure Reliable Operation.
- Rust and moisture resistant packaging: Critical surfaces were treated with an anti-corrosion compound. Motors and electrical components have been reinforced with moisture-proof packaging. Suitable for sea transport conditions.
- Packaging and Reinforcement: The packaging was planned taking into account the center of gravity and lifting position. Numerous reinforcement points and shock-absorbing protection have been used to reduce the effects of vibration during long-distance transport..
- Supporting documentation: Packing list were provided, installation instructions and maintenance recommendations. This made accounting easier, placement and launch of equipment by the customer.
Results of applying the solution to a Canadian client.
- Improved roundness and uniformity of appearance: after polishing, the particles become more rounded and uniform. Improve product quality and packaging appearance.
- Reduced material consumption and increased yield of finished products: more concentrated particle size distribution and higher screening efficiency.
- More continuous and stable production: Combination of granulation and rounding reduces dependence on manufacturing expertise. This promotes standardization of production.
- More adaptability to various organic raw materials: Can process livestock manure and birds, Organic waste, humic acids, fermented materials, etc. e.
We can customize process configuration according to the characteristics of your material, target particle size and product yield. Please, contact us for advice on equipment selection, prices and other information. Contact us via online message, indicating the characteristics of raw materials and conditions at your enterprise. We will organize prompt communication with technical specialists, who will offer you a suitable configuration and delivery plan.
