How to make liquid fertilizer from cow manure? Production Liquid fertilizer from cow manure - environmentally friendly and economical method. Liquid fertilizer from cow manure can provide agricultural crops with rich nutrients. At the same time, this can increase the content of organic substances in the soil. Therefore, more and more manufacturers of agricultural products and investors began to pay attention to the project for using cow manure for the manufacture of liquid fertilizer. So, how to make liquid fertilizer from cow manure? Is it worth a project for the production of liquid fertilizer from the cow manure of your investment? In this article we will discuss this issue in detail and hope, that she will help you.

Line for the production of liquid organic fertilizers from cow manure

What are the advantages of the line for the production of liquid fertilizer from cow manure, which are worth your investments?

  • Low investment costs: The threshold of investment in the line for the production of liquid fertilizer from cow manure is low. The full set of lines for the production of liquid fertilizers costs about 30 000 US dollars.
  • Simple production process: The process of production of liquid fertilizer is very simple and does not require complex technology and operator training. This reduces management and operational costs of production and helps to increase profitability.
  • Less equipment requirements: The production line requires less equipment. The costs of the purchase and maintenance of equipment are low. Further decrease in fixed costs and operating costs.
  • In accordance with market trends: The market demand for organic liquid fertilizers is growing. This trend means, that the production of liquid fertilizers has good market prospects and profit potential.
  • FAST NECKING: Due to the simplicity of the process, the product development cycle is short. You can quickly bring products to the market, take the market share and get early advantages.
  • High profitability potential: The combination of low investments and high demand makes investments in the line for the production of liquid fertilizers from cow manure potential for high profitability for you.

The project for the production of liquid fertilizers from cow manure has a good development potential. When investing, you need to master mature technology and production processes, as well as choose the right equipment and objects to increase the efficiency of production and product quality. Shunxin liquid fertilizer production line has a mature technology and can help you produce high -quality liquid fertilizers. Welcome to us for consultation.

What are the stages of transformation of cow manure into high -quality liquid fertilizer?

The process of manufacturing liquid fertilizer from cow manure mainly includes four stages: preparation of raw materials, The process of fermentation, Filtering and dilution, as well as storage and use.

Composting. First compost the cow manure. This step reduces the number of pathogens and weeds. In this case, due to the action of microorganisms, the decomposition of organic substances accelerates and the nutritional value of the fertilizer increases.

Fermentation. Mix cow manure and water in Armor reservoir in the ratio of 1:3 to 1:5 (For example, 1 a kilogram of cow manure corresponds to 3-5 liters of water). A specific ratio can be adjusted depending on the dryness and humidity of the cow manure, as well as the content of nutrients in it. You can add some auxiliary materials accordingly, Such as patho, Microbial monoculants and t. e. To accelerate the fermentation process.

Separation. The fermented material is divided into liquid and solid parts using equipment for separation of solid and liquid phases. The liquid part is a liquid fertilizer, rich in nutrients. A hard part can be additionally processed as a soil air conditioner or for other purposes.

Dilution and mixing. Depending on the needs of agricultural crops, the separated liquid fertilizer is diluted and mixed accordingly. To ensure the balance of nutrients.

Storage and packaging. The resulting liquid fertilizer must be stored in a suitable container. You can pack it in products of various specifications to meet market demand.

What equipment and recommendations for choosing you need for the production of liquid fertilizers from cow manure?

IN liquid fertilizer production process The following equipment is crucial from cow manure:

  • Appointment: Used to collect and temporary storage of cow manure. Avoid pollution and alleviate the subsequent processing.
  • Common types: 1. Brick or concrete pits for cow manure. 2. Closed storage tanks (with lids to protect against rain and smell).
  • Choice recommendations: The capacity should be calculated based on the daily production of cow manure, usually, taking into account 3-7 days of storage. The body of the pool should be airtight and not to miss moisture, To facilitate the entrance and exit of equipment, as well as cleaning.
  • Appointment: Provides a microbial environment for cow manure fermentation, Disable organic substances. Destroys pathogenic microorganisms and insect eggs, and also eliminates smells.
  • Common types: 1. Closed fermentation vats (steel or stainless steel, With the control of the temperature and level of oxygen). 2. Open fermentation vats (brick or concrete structures, Dead or above -ground). 3. Horizontal/vertical fermentation vats (With heated, mechanical mixing and automatic temperature control).
  • Choice recommendation: For large -scale production, it is recommended to use a closed tank, equipped with temperature regulation devices, heating, mixing and hoods. Improve the efficiency of enzymation and reduce smell leakage. On a small scale, you can use simple fermentation pools.
  • Appointment: Shares solid particles from fluid in a fermented cow's manure. Improve the purity of liquid fertilizers and facilitate subsequent processing.
  • Common types: 1. Skin extruder for separating the solid and liquid phase (Widely used, High performance, Simplicity of service). 2. Centrifuge (Excellent separation efficiency, Suitable for large -scale production). 3. Ribbon filter press (suitable for cow manure with a high water content).
  • Choice recommendations: Select a suitable model, taking into account daily performance and humidity. When buying, pay attention to the corrosion resistance of the material, The degree of automation and after -sales service.
  • Function: Further removal of small suspended particles from liquid fertilizers to ensure the purity of the finished product. Do not allow clogging fertilizers clogging.
  • Common types: 1. Multi-layer filter/filter-beard. 2. Fully automatic filter. 3. Hose filter. 4. Precise filter element (for final cleaning).
  • Choice recommendations: Multi -stage filtration is possible. Gradually reduce the size of the particles, easily cleaned and replaced.
  • Appointment: Adds water, Bacterial agents, nutrients and other ingredients in the initially prepared liquid fertilizer in the corresponding proportions and thoroughly mixes.
  • Common types: 1. Fronteting stainless steel tank (With mechanical mixing functions, heating and quantitative mixing). 2. Plastic mixing tank (economical, practical and resistant to corrosion)
  • Choice recommendations: Determine the container, Based on the daily production of liquid fertilizers. It is recommended a tank with a fluid level indicator and automatic control system.
  • Function: Packing prepared liquid fertilizer from cow manure into various packaging containers (For example, barrels and bottles). This facilitates storage and transportation.
  • Common types: 1. Semi -automatic packing machine (Suitable for small -scale/manual packaging). 2. Automatic packing machine (Suitable for large -scale production, High efficiency).
  • Choice recommendations: Select the degree of automation depending on the format of packaging and production volume. Equipment can be resistant to corrosion and have an adjustable volume of filling.
  • Appointment: Storage of ready -made liquid fertilizer. Convenient for quantitative unloading and delivery.
  • Common types: 1. Stainless steel storage tanks (Persistent for corrosion, hygienic and environmentally friendly). 2. Plastic fluid storage tank (Low price, Suitable for storage at room temperature).
  • Choice recommendation: The tank capacity is calculated depending on the volume of production and the sales cycle. The tank must be equipped with a sealed lid, drain opening for liquid and fluid level indicator. With the function of mixing and maintaining heat if necessary.
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What are the sizes of tanks for liquid chelative fertilizers we offer for you?

We can provide you with various specifications of tanks for chelating liquid fertilizers. For example, Tanks of volume are common in the market 1 m³, 5 m³, 10 m³, etc.. e. We also accept orders for manufacturing by individual order. If your production needs are great, We recommend that you purchase several tanks for sliding volume 10 m³ for the convenience of transporting and loading containers. If there are special requirements for capacity, The tank can be elongated in accordance with the actual situation. However, Please, Consider the size of the container, to avoid difficulties with transportation and increase in costs. If you have additional requirements, Please, Contact us to discuss individual decisions.

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What is the range of prices for the production line for the production of liquid fertilizer from cow manure, which we supply you?

Currently, the range of prices for the line for the production of liquid fertilizers from cow manure in the market is quite wide. Depending on the configuration of production power, degree of automation, Equipment material and t. e. Our liquid fertilizer production lines The following price categories usually have from cow manure:

  • Small, Simple production lines (Daily performance 5-20 ton): Prices vary from 15 300 to 50 000 US dollars. Suitable for small and medium ranch and farms.
  • Standard production line of medium size (Daily processing performance 20-60 ton): The price is usually 50 000–150 000 US dollars. Suitable for regional agricultural enterprises and large farms.
  • Large, Automated production lines (Daily performance 60-200 tons and more): Prices usually vary from 150 000 to 300 000 US dollars and even higher. They are mainly used by large agricultural and livestock enterprises, as well as professional manufacturers of organic fertilizers.

Why do we recommend using composite cow manure to prepare liquid fertilizers?

  • Elimination of pathogens. In the process of composting, high temperatures can effectively kill most pathogenic microorganisms. Reduce the potential threat to plants from pathogens.
  • Reduces the number of weed seeds: Thermal decomposition during composting also destroys most seeds weeds. Reduces problems with weed growth.
  • Stabilizes nutrients: The composting process helps transform the nitrogen of cow manure into a more stable form. Reduce gestation of nitrogen, Due to which nutrients are more easily absorbed by plants.
  • Reduces the smell: Composting reduces the strong smell of fresh cow manure. Increasing environmental comfort during use.
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  • Stimulation of microbial activity: The composting process increases the amount and variety of useful microorganisms. These microorganisms can continue to play an active role in the soil even after, Like them turned into liquid fertilizers.

I hope, that thanks to the above, you had more ideas about that, How make liquid fertilizer from cow manure? If you need appropriate equipment about equipment, Please, Contact us, To get it. We can also adapt to you relevant production decisions. We have rich experience and professional.

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