When choosing a disk granulator model, the key factor is the compliance of performance. The choice of lower performance will lead to non -fulfillment of orders, And the choice of greater productivity will lead to the simple equipment and the revenge of electricity. How to choose a model depending on performance? For example, If I need to produce 10 tons per day, what disk diameter should I choose? Performance Tarelly granulator Depends on the diameter of the disk. To determine the correct diameter of the disks, you must first calculate the actual time performance.
How to calculate the actual hourly performance?
Actual hourly performance = planned daily volume of production is an effective number of working hours per day.
Let us give an example:
- If your planned daily production volume is 10 ton, And your factory actually works 8 hours a day (without taking into account time for equipment maintenance and replacement of raw materials, not 24 hours). Then your actual hourly performance = 10 ton ÷ 8 hours = 1,25 Tons/hour.
- If your region has frequent interruptions with electricity or unstable deliveries of raw materials. The factory can only work stably 6 hours a day. Then your actual time performance = 10 ton ÷ 6 hours ≈ 1,67 Tons/hour. At this time, you need to choose a model with higher performance, To avoid the discretion of the daily target indicator of production due to the insufficient number of working hours.
How to coordinate the diameter of the disk of the disk granulator you have chosen with actual hourly performance?
Actually, Data on the performance of the plane granulator are "theoretical meaning". Actually, The characteristics of raw materials and operating competence will be affected by it. We usually recommend reservating 10–20% of the power. For example, If you need it 1,25 Tons per hour, Select a model with a capacity of 1-1.5 tons per hour, To avoid failures, caused by work with full load.
If you work on a shift 8 hours (Actual time performance 1,25 Tons/hour):
1,25 tons/hour quite corresponds to the diameter of the disk 2000 mm (Theoretical hourly performance 1-1.5 tons/hour). A disc of this diameter also produces 12-15 tons per day, which perfectly corresponds to the daily need for 10 ton. The reserve of production capacities at the level of 10–20 was also reserved %.
If you have a 6-hour work schedule (Actual time performance 1,67 Tons/hour):
1,67 tons/hour exceeds the maximum theoretical performance of the disk with a diameter 2000 mm (1,5 Tons/hour). Disk granulator must be upgraded to the diameter 2800 mm (Theoretical watch performance 2-3 Tons/hour). A disk of this diameter is suitable for 6-hour daily performance 12-18 ton, that the need for 10 tons. If you are interested in this model of a disk granulator, Contact us.
If you can guarantee stable work during 8 hours a day, then the choice of disk diameter 2000 mm will be the most economically profitable. With a short working time or unstable raw material, disk diameter 2800 mm is more reliable. Avoid the replacement of equipment due to insufficiency of production capacities at the late stage. To obtain more detailed information about the plane granulator, click the button below.
