A German fertilizer plant faces rising demand for organic and mineral fertilizers in Europe. To increase production volumes and improve the quality of granular products, the plant decided to update its technological equipment. As a result, the choice fell on a high-performance line, which ensures stable operation and compliance with European standards. The main acquisition was double roll extrusion granulation line 12 subject. If you have similar needs, Please, contact us for advice on solutions.
How does the double roll extrusion granulation line affect 12 t/h to increase the production capacity of the plant?
Previously, the plant used traditional granulation methods with productivity 6-7 subject. These methods required a lot of processing time and often resulted in inconsistent granule sizes.. The new line almost doubled productivity, reaching 12 subject. This allows the plant to process more raw materials in the same amount of time - including organic waste, mineral components and mixed compositions. Besides, the line ensures a continuous production cycle, which reduces downtime between batches. Due to equipment for automation of technological processes the workload on staff is reduced, and granule quality control becomes more accurate. All this comprehensively increases the overall productivity of the plant and allows it to meet growing demand..
What are the advantages of dry extrusion granulation for the quality of fertilizers from a German plant??
The German plant pays great attention to environmental friendliness and product quality, That's why dry extrusion technology has become a key selection factor. Double Roll Extrusion Granulation Line 12 t/h works without adding water, which eliminates the need for drying stage Gran. This retains all the nutrients in the fertilizer and prevents the formation of mold or microbes. Pellets, obtained by this method, have high density and strength, do not collapse during transportation and storage. They are uniform in size, which ensures uniform distribution of nutrients in the soil.
How is the twin roll extrusion granulation line integrated 12 t/h into the existing production chain of the plant?
Before the acquisition, we conducted a detailed analysis of the existing production chain of the plant. This made it possible to adapt the new line to existing equipment - mixers, crushers and packaging stations. The line is easily integrated thanks to its compact design and universal connections. The operator only needs minimal training to control the entire line via the control panel. At the same time, the line ensures synchronous operation with other stations: raw materials are automatically fed from the mixer to the extruder, and ready granules arrive for packaging without manual intervention. Also double roll extrusion granulation line 12 t/h equipped with pressure and temperature control systems, which prevent equipment overload and maintain process stability. Integration did not require major reconstruction of the production premises, which reduced time and financial costs.
We offer a wide range of equipment for the production of fertilizers, including granulation lines, mixers And crushers. The company has extensive experience in the design and delivery of technological solutions for various enterprise sizes. If you need to upgrade equipment or expand production, contact us for consultation and purchase.
